Fixing Pipeline Problems; Performing Pipeline Rehabilitation Agenda 21- October 2014

Performing Pipeline Rehabilitation- Course Programme

21-22 October, 2014, Berlin Germany

www.clarion.org

DAY 1

Introduction

Deterioration Mechanisms                        Causes of pipeline problems and consequences

Rehabilitation Options                                What overall methods can be considered

In-plant Rehabilitation                               Reconditioning pipe in a stationary facility

Out of the Ditch Rehabilitation                  Case Studies of recoating a large diameter gas line in Canada and Russia

In-Situ Projects                                             Working on live lines

Case Studies- Oil Line                                   Recoating an operating large diameter of oil line in Kazakhstan and Canada

Case Study- Gas Line                                    Recoating an operating large diameter gas line in Canada

Inspection                                                       Inspection of the pipeline in the field

DAY 2

Internal Corrosion                                      Case studies of internal rehabilitation projects

Repair                                                            Methods for repairing pipeline defects in the field- pros and cons

External Strengthening of a line             Increasing the operating pressure of existing pipeline externally

Internal Strengthening of a line              Increasing the operating pressure of an existing pipeline internally

Coating Removal                                        Equipment available for removal of existing coatings in the field

Surface Preparation                                  Surface preparation equipment and product rates

Coating Materials issues                          Selecting the new coating and application equipment needed

Estimating Costs                                       Equipment and manpower requirements

Review                                                        Questions and Answers

Fixing Pipeline Problems- Performing Pipeline Rehabilitation Course Berlin Oct-2014

This pre event course is scheduled for 21-22 October, 2014

Featuring Sidney A Taylor- Lecturer, and Dr. Lydia M. Frenzel-Lecturer    www.clarion.org

The 6th international forum on

Fixing Pipeline Problems

Technical Conference, Training Courses, and Exhibition

21 – 24 October, 2014 · Estrel Hotel, Berlin, Germany

Training courses: 21-22 October
Conference: 23-24 October
Exhibition: 23-24 October

Performing Pipeline Rehabilitation

This course is centered on the practical aspects of pipeline rehabilitation and covers both internal and external rehabilitation. The course goes into depth on how to safely rehabilitate operating pipelines using manual and automated equipment. Movement of in-service pipelines is analyzed in detail including the application and methodology of recommended practice API 1117. Other industry standards applicable to pipeline rehabilitation are discussed as well as how they should be incorporated into project specifications. Approximately half of the course is spent in analyzing case studies of field rehabilitation projects from around the world. Over 400 photographs are used to illustrate how the work was performed and the results obtained. The course presents techniques for performing the work with a combination of in-house personnel and outside contractors to minimize costs while maintaining clear lines of responsibility.

Who Should Attend

  • Engineers involved in:
    • Determining the best way to rehabilitate a section of pipeline.
    • Preparing the project specifications.
    • Performing the necessary engineering calculations to insure the project is carried out safely.
    • Health and safety issues specific to rehabilitation projects.
  • Field Operations Personnel and contractors who need to be aware of many alternatives techniques available for pipeline rehabilitation and their cost impact.
  • Inspection Personnel involved in evaluation of defects and selection of proper repair techniques.
Course Highlights
view the complete syllabus
This intensive two-day course focuses on real “how to do it” aspects of pipeline repairs and rehabilitation. Course highlights include:

  • Deterioration mechanisms and consequences – internal and external
  • What are the options? Rehabilitation methodology
  • How to safely work on operating pipelines
  • What are the repair options?  How are they installed?
  • How to select a new coating
  • How to safely work with manual and automated equipment
  • What is it going to cost?  Project manpower and equipment needed
  • How to strengthen a pipeline – internally and externally
  • Were they effective? Case study analysis of completed rehabilitation projects
  • 400+ illustrative photographs of actual work and results obtained
LecturersSidney A Taylor is president of Incal Pipeline Rehabilitation, Inc. He has over 30 years’ experience in the design and development of automated high-pressure water jet cleaning and coating systems. Prior to Incal, Sid worked with Schlumberger as a designer and manufacturer of well-logging tools and equipment, with MW Kellogg as a senior regulatory attorney, with Weatherford as general manager of water jetting systems, and with CRC-Evans as vice-president, engineering and marketing, where he was responsible for engineering design, manufacturing, and world-wide marketing of pipeline rehabilitation systems.Lydia M. Frenzel, Ph.D., is Executive Director of the Advisory Council, San Marcos, Texas. She was a Director of WaterJet Technology Association from 1995 to 2007, and since 1985 has been chair of the Waterjetting and Wet Abrasive Blast Cleaning Committees of the collaborative effort between the Society for Protective Coatings and NACE.

 

Dr. Frenzel serves as the USA Country Expert to ISO in Surface Preparation. She received the 1996 Steel Structures Painting Council Technical Achievement Award, and in 2004 was selected by the Journal of Coatings and Linings (JPCL) as one of the 20 Most Influential Persons in Coatings in the past 20 years.

Fixing Pipeline Problems, Berlin, Germany 10-21-2014

Dr. Lydia Frenzel will be lecturing in the “Performing Pipeline Rehabilitation”  pre event course 21-22 -October-2014 in Berlin, Germay with Sidney A Taylor as the Senior Lecturer. Visit clarion.org for full conference details.  http://clarion.org/fpp/fpp-2014/index.php

Speakers and papers are scheduled from: Netherlands, Germany, USA, UK, Czech Republic, Russia, Canada, Italy, France, Abu Dhabi

Fixing Pipeline Problems

Technical Conference, Training Courses, and Exhibition

21 – 24 October, 2014 · Estrel Hotel, Berlin, Germany

Training courses: 21-22 October
Conference: 23-24 October
Exhibition: 23-24 October

This international conference and its accompanying exhibition will cover a wide range of issues concerning pipeline rehabilitation, ranging from the initial stages of evaluation of a pipeline’s condition to the steps required to undertake rehabilitation of the structure to ensure its continued fitness-for-purpose and prolong its economic lifetime. The event is being planned not only to discuss the latest developments in the industry, but also to showcase some of the industry’s latest achievements, and to provide an unmatched opportunity of both networking and learning.

Two pre-conference courses will be offered on 21-22 October:

  • Performing Pipeline Rehabilitation
  • Pipeline Repair, Hot Tapping, and In-Service Welding

The conference programme, 23-24 October, will be of relevance to all involved in the operation and lifetime planning of pipelines transporting all types of hazardous hydrocarbons both on- and offshore – in particular oil and gas – as well as to those involved in their regulation and safety.

Organizing Committee

  • BJ Lowe, Clarion Technical Conferences, Houston, USA
  • Sid Taylor, Incal Pipeline Rehabilitation, Houston, Moscow, and Paris
  • John Tiratsoo, Tiratsoo Technical

www.clarion.org

Common Safety Errors Found in Pressure Washing, Hydroblasting, or WaterJetting

Common Safety Errors Found in Pressure Washing, Hydroblasting, or WaterJetting

Reviewed: 2011-05-17 by Lydia Frenzel

The Advisory Council compiled a Special Report of errors, accidents, incorrect assembly practices and faulty work habits in 2002. Luis Ortega Trotter, who is now deceased, from AcquaBlast in Brazil provided the photos to the Advisory Council WaterJet Workshop on Surface Preparation held at the 2001 WJTA Conference. Ortega was concerned about the difference in the training and education of the work force in Central and South America and developing countries, compared to those of North America-Canada-USA-Europe.

These mistakes seem like “It couldn’t happen on my site.” They are mistakes that might not be observed in a quick inspection. Yet Lydia Frenzel gets calls about cut or frayed hoses, kinked lines, and pressure relief valves that are installed incorrectly. Don’t let this happen on your site. Contact the Advisory Council for a copy.

Luis Ortega received the WJTA Best paper award in 2001 for his Comparison of Abrasive Blasting, Wet Abrasive Blasting, Waterjetting-Hydro Blasting, Needle Gun cleaning, and Grinding on a Pulp Mill in Brasil (Brazil). The paper compares salt residuals and costs. Contact the Advisory Council for a copy and his presentation. Frenzel lost contact with AcquaBlast after Luis Ortega died and Juan C. Ortega became the owner. Web site is www.acquablast.com.br; email: acquablast@acquablast.com.br

The errors include:

1 Incorrect installation of water filter in the wrong direction resulting in deformation of the pressure filter

2 Blown-out hose out due to incorrect installation of particulate water filter.

3 Pressure relief seal installed incorrectly

4 Over tightening of fittings.

5 Caustic in by-pass valve resulting in failure

6 Missing pipe connection that results in blow-out of concrete

7 By-pass assembly damaged from being dropped or falling

8 Cutting of hoses on sharp edges

9 No hose covering or sheathing or protector

10 Destruction of triggers of jetter pistol/gun from caustic so that dual trigger protection was not operational

11 Incorrect scaffolding

12 Employee without gloves, security-safety-tie-off belt; single trigger instead of dual trigger, gun

13 Employee placing a hand in the water bypass (water dump hose)

14 PVC gloves instead of steel mesh or waterjet safety gloves

15 No eye protection or gloves

16 No whip lock or whip check

17 Terminal end of high pressure connection has damaged thread, no lubrication